Induction Heat Treating Services
Induction Heat Hardening & Tempering
With 6 induction heat treating machines, we soften or harden metal through targeted heating, hardening, tempering, or annealing. We specialize in induction heat treating a range of metal parts, such as drive shafts, bearings, axel shafts, camshafts, and sprockets.
What is Induction Heat Treating?
Our induction heat treatment process is best suited for enhancing the ductility of steel, stainless steel, and carbon steel parts without compromising on the dimensional stability of the materials. In addition, our induction heating process is environmentally friendly and offers higher heating intensity compared to conventional metal treatment techniques.
Induction Hardening Capabilities
Factors such as electrical properties of pieces, the coupling efficiency of coils, and the degree of temperature change required are taken into consideration during induction heat treatment. Our Zion Z scan induction heat treater features a 6 position rotary index table and easy-to-maintain hydraulics. The Zion Z scan induction heat treater is capable of heat treating pieces with diameters up to 1 1/4" and lengths up to 20".
Heat Hardening Services
Provide your design specifications for your piece part and allow us to generate a quote. Start this induction heat-hardening process by selecting the "Request information" button.
| Materials | Hot Rolled and Cold Rolled Steel Grades: 12L14 1000, 1018, 1045, 1035 1100, 1118, 1144, 1117, 1141 1200, 1215 8600, 8620 |
Steel - 4140 Stainless Steel - 303, 304, ETD 150 Carbon Steel Aluminum Brass Bronze |
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| Induction Heat Treating Capabilities | Induction Annealing Induction Hardening |
Induction Heating Tempering |
|
| Applications | Bearings Hubs Joints Clutch Plates Roller Pins Shafts Gears |
Sprockets Lawn Mower Cams Truck Cams Car Camshafts Axel Shafts Drive Shafts |
|
| Secondary Operations | Spline Rolling Welding Straightening |
Centerless Grinding Deburring |
|
| Other Capabilities | Assembly Engineering |
JIT Delivery Outsourcing |
|
| Material Thickness | Hexagons from 3/4" to 1-3/4" Rounds from 3/8" to 2-1/32" |
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| Standard Bar Length | 12' | ||
| Precision Dimensional Tolerance | 0.002" | ||
| Induction Heat Treating Advantages | Quality parts can be Heat Treated at High Production Rates - Fast Startup - Fast Heating - Environmentally Friendly and Energy Efficient - High Intensity Heat can be Targeted to Selective Sections on Metal Surfaces - Desired Hardness Levels can be Precisely Controlled |
||
| Acceptable Drawing File Formats | And Others DXF |
JPG |
|
| Multi-Spindle Screw Machining Advantages | - Ideal for High Volume Production - Consistently Accurate Results - High Production Rate |
||
| Quality Control Measures | Continuous Improvement Program Employee Training Programs Fully Integrated Computerized SPC Capability Investment in the Latest Quality Control Equipment Organizational Commitment to Quality Quality Incentive Programs State-Of-The-Art Statistical Process Control Software Vertical Integration of Processes (from cold drawing of steel to final assembly) |
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| Certifications | ISO 9001: 2015 Certified | ||
| Awards | Ashley Ward has received numerous Performance Awards from Whirlpool Corporation for its outstanding quality performance throughout the year. | ||
| Industries Served | Appliance Automotive Defense |
Lawn & Garden Marine Medical |
|
Equipment List
| Induction Heat Treaters | 2 - Induction Heat Treatment Machines |
| 1 - Zion Heat Treater Z scan | 6 Position Rotary Table Maximum Length: 20" Maximum Diameter: 1 1/4" Maximum Weight per Part: 5 lbs |
| 1 - Zion Horizontal Heat Treater | Auto loader Maximum Length: 22" Maximum Diameter: 0.625" |
Equipment List
| Induction Heat Treaters | 2 - Induction Heat Treatment Machines |
| 1 - Zion Heat Treater Z scan | 6 Position Rotary Table Maximum Length: 20" Maximum Diameter: 1 1/4" Maximum Weight per Part: 5 lbs |
| 1 - Zion Horizontal Heat Treater | Auto loader Maximum Length: 22" Maximum Diameter: 0.625" |
Services List
|
Materials |
Hot Rolled and Cold Rolled Steel Grades: 12L14 1000, 1018, 1045, 1035 1100, 1118, 1144, 1117, 1141 1200, 1215 8600, 8620 |
Steel - 4140 Stainless Steel - 303, 304, ETD 150 Carbon Steel Aluminum Brass Bronze |
|
| Induction Heat Treating Capabilities | Induction Annealing Induction Hardening |
Induction Heating Tempering |
|
| Applications | Bearings Hubs Joints Clutch Plates Roller Pins Shafts Gears |
Sprockets Lawn Mower Cams Truck Cams Car Camshafts Axel Shafts Drive Shafts |
|
| Secondary Operations | Spline Rolling Welding Straightening |
Centerless Grinding Deburring |
|
| Other Capabilities | Assembly Engineering |
JIT Delivery Outsourcing |
|
| Material Thickness | Hexagons from 3/4" to 1-3/4" Rounds from 3/8" to 2-1/32" |
||
| Standard Bar Length | 12' | ||
| Precision Dimensional Tolerance | 0.002" | ||
| Induction Heat Treating Advantages | Quality parts can be Heat Treated at High Production Rates - Fast Startup - Fast Heating - Environmentally Friendly and Energy Efficient - High Intensity Heat can be Targeted to Selective Sections on Metal Surfaces - Desired Hardness Levels can be Precisely Controlled |
||
| Acceptable Drawing File Formats | And Others DXF |
JPG |
|
| Multi-Spindle Screw Machining Advantages | - Ideal for High Volume Production - Consistently Accurate Results - High Production Rate |
||
| Quality Control Measures | Continuous Improvement Program Employee Training Programs Fully Integrated Computerized SPC Capability Investment in the Latest Quality Control Equipment Organizational Commitment to Quality Quality Incentive Programs State-Of-The-Art Statistical Process Control Software Vertical Integration of Processes (from cold drawing of steel to final assembly) |
||
| Certifications | ISO 9001: 2015 Certified | ||
| Awards | Ashley Ward has received numerous Performance Awards from Whirlpool Corporation for its outstanding quality performance throughout the year. | ||
| Industries Served | Appliance Automotive Defense |
Lawn & Garden Marine Medical |
|
Learn about some of our other services including multi-spindle screw machining, single spindle screw machining, hydromat rotary transfer machining, CNC turning, spline rolling / thread rolling, gear hobbing, centerless grinding services, production outsourcing and more!