Hydromat Rotary Transfer Machining Services
Swiss-made Hydromat rotary transfer machines allow us to manufacture complex parts in large quantities for lawn and garden, appliance, plumbing, automotive, defense, and aerospace applications. These rotary transfer machines have live tooling capabilities and are fitted with up to 16 machining stations. With our Hydromats, parts can be inverted to allow for rotary transfer machining operations on both ends during the production process.
The Hydromats can produce parts from blanks or bar stock up to 1.771" in diameter and 6" in length with rotary transfer machining. Parts from different grades of steel, aluminum, stainless steel, and brass are handled in our rotary transfer machining services. As the bar stock is stationary and the tooling is live in our Hydromats, multiple machining operations can be performed without removing the part from the machine. Our Hydromat rotary transfer machines can sequentially perform up to 16 machining operations including cut-off, burnishing, tapping, drilling, milling, and turning.
Hydromat Rotary Transfer Machine - Capabilities
| Materials | Hot Rolled and Cold Rolled Steel Grades: 12L14 1000, 1018, 1045, 1035 1100, 1118, 1144, 1117, 1141 1200, 1215 8600, 8620 |
Steel - 4140 Stainless Steel - 303, 304, ETD 150 Carbon Steel Aluminum Brass Bronze |
|
| Typical Rotary Transfer Machining Operations | Burnishing Cut-Off Drilling |
Milling Tapping Turning |
|
| Maximum Diameter | 1.771" | ||
| Other Capabilities | Assembly Engineering |
JIT Delivery Outsourcing |
|
| Maximum Length | 6" | ||
| Applications | Plumbing Automotive Hardware Defense & Aerospace |
Fittings & Connectors Electrical Appliance Lawn Garden |
|
| Hydromat Rotary Transfer Machining Advantages | - Hydromat rotary transfer machining lowers your overall costs by reducing your processing steps. - With up to 16 stations, Hydromats allow for a multitude of machining operations. - Hydromats are best suited for complex parts with high volume part requirements. |
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| Acceptable Drawing File Formats | And Others DXF |
JPG |
|
| Quality Control Measures | Continuous Improvement Program Employee Training Programs Fully Integrated Computerized SPC Capability Investment in the Latest Quality Control Equipment Organizational Commitment to Quality Quality Incentive Programs State-Of-The-Art Statistical Process Control Software Vertical Integration of Processes (from cold drawing of steel to final assembly) |
||
| Certifications | ISO 9001: 2015 Certified | ||
| Awards | Ashley Ward has received numerous Performance Awards from Whirlpool Corporation for its outstanding quality performance throughout the year. | ||
| Industries Served | Appliance Automotive Defense |
Lawn & Garden Marine Medical |
|
Equipment List
| Equipment Used | 19 Hydromat Rotary Transfer Machines |
| Cycle Time | 1 .75 Seconds to 120 Seconds |
| 25 mm by 12 Station Hydromat | 11 - Hydromats Diameter: 3/16" to 0.984" Maximum Length: 3.5" Note: 1 - Hydromat has CNC Turning capability in two tooling positions |
| 25 mm by 12 Station Hydromat | 1 - Hydromat Full CNC equipped, two station |
| 45 mm by 12 Station Hydromat | 1 - Hydromat Diameter: 0.312" to 1.771" Maximum Length: 6" |
| 45 mm by 16 Station Hydromat | 5 - Hydromats Diameter: 0.312" to 1.771" Maximum Length: 6" |
| 45 mm by 16 Station Hydromat | 1- Hydromat Full CNC equipped, jaw chucking for running special shape extrusions |
Equipment List
| Equipment Used | 19 Hydromat Rotary Transfer Machines |
| Cycle Time | 1 .75 Seconds to 120 Seconds |
| 25 mm by 12 Station Hydromat | 11 - Hydromats Diameter: 3/16" to 0.984" Maximum Length: 3.5" Note: 1 - Hydromat has CNC Turning capability in two tooling positions |
| 25 mm by 12 Station Hydromat | 1 - Hydromat Full CNC equipped, two station |
| 45 mm by 12 Station Hydromat | 1 - Hydromat Diameter: 0.312" to 1.771" Maximum Length: 6" |
| 45 mm by 16 Station Hydromat | 5 - Hydromats Diameter: 0.312" to 1.771" Maximum Length: 6" |
| 45 mm by 16 Station Hydromat | 1- Hydromat Full CNC equipped, jaw chucking for running special shape extrusions |
Hydromat Rotary Transfer Machine - Capabilities
| Materials | Hot Rolled and Cold Rolled Steel Grades: 12L14 1000, 1018, 1045, 1035 1100, 1118, 1144, 1117, 1141 1200, 1215 8600, 8620 |
Steel - 4140 Stainless Steel - 303, 304, ETD 150 Carbon Steel Aluminum Brass Bronze |
|
| Typical Rotary Transfer Machining Operations | Burnishing Cut-Off Drilling |
Milling Tapping Turning |
|
| Maximum Diameter | 1.771" | ||
| Other Capabilities | Assembly Engineering |
JIT Delivery Outsourcing |
|
| Maximum Length | 6" | ||
| Applications | Plumbing Automotive Hardware Defense & Aerospace |
Fittings & Connectors Electrical Appliance Lawn Garden |
|
| Hydromat Rotary Transfer Machining Advantages | - Hydromat rotary transfer machining lowers your overall costs by reducing your processing steps. - With up to 16 stations, Hydromats allow for a multitude of machining operations. - Hydromats are best suited for complex parts with high volume part requirements. |
||
| Acceptable Drawing File Formats | And Others DXF |
JPG |
|
| Quality Control Measures | Continuous Improvement Program Employee Training Programs Fully Integrated Computerized SPC Capability Investment in the Latest Quality Control Equipment Organizational Commitment to Quality Quality Incentive Programs State-Of-The-Art Statistical Process Control Software Vertical Integration of Processes (from cold drawing of steel to final assembly) |
||
| Certifications | ISO 9001: 2015 Certified | ||
| Awards | Ashley Ward has received numerous Performance Awards from Whirlpool Corporation for its outstanding quality performance throughout the year. | ||
| Industries Served | Appliance Automotive Defense |
Lawn & Garden Marine Medical |
|